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Silver Bullet Flight Table
Hardware-in-the-loop test system for Rokar’s Silver Bullet
Rokar’s Silver Bullet is a GPS-based kit that turns standard, unguided 155mm artillery shells into precision munitions. Zickel was tasked with designing and building the hardware to validate the guidance electronics, replacing the standard process of testing spin-stabilized shells in a live-fire environment, which is slow, costly, and hard to instrument.
The problem
The behavior of a fast-rotating shell in flight had to be reproduced accurately enough on the bench to trust the results, before a single round was fired.
How we solved it
We developed a six-degree-of-freedom simulation of the spinning shell and the EKF/GPS guidance algorithm, then designed and built two three-degree-of-freedom flight tables that recreate the shell’s motion for hybrid hardware-in-the-loop testing. This let the electronics and sensors be validated against real-world behavior in the lab, with no live fire.